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Ten Ways to Improve Material Handling Efficiency
Ten Ways to Improve Material Handling Efficiency
Material Handling Efficiency
Is your distribution center running like a well-oiled machine? Kudos to you! But if you're eager to take things up a notch, unlock efficiency, and leave your competitors in the dust, we've got the ultimate playbook for you. Here are 10 power-packed ways to turbocharge your warehouse:
- Know Your Starting Point: Before you chart the course, map your current position. Measure everything – labor costs, order processing speed, forklift operation, utility expenses, and space usage. Knowledge is power!
- Have a Clearly Developed Customer Service Policy: Define your commitment to customers. Strive for perfect orders, on-time deliveries, zero damage, and flawless documentation. Determine what is realistic and achievable for your organization and what will position you in front of your competitors.
- Minimize Handling: Every touchpoint is a chance for error. Streamline processes to handle items efficiently. Think picking directly into shipping boxes – eliminate unnecessary steps.
- Expand Vertically: Look up! Utilize overhead space for processing, packing, and picking operations. Maximize your facility's potential.
- Slot Smart: Know your SKUs inside out. Map them based on shape, weight, and velocity. Keep top movers close to input/output points for a speed boost. CubiScan your SKUs. Knowing their volume helps with efficient slotting, accurate weighing, and smart carton selection.
- Upgrade Your Picking Technology: Explore Radio Frequency, Pick-To-Voice, or Pick-To-Light systems. Ditch old-school paper-based picking to boost efficiency. Consider SKU density, throughput, item characteristics, and special procedures.
- Picking Method Matters: Dive into options: Piece picking - one order at a time. Is it cost-effective compared to batch picking, zone picking, or wave picking? Find your perfect fit!
- Maximize Efficiency with Task Interleaving: Task interleaving blends picking and put-away in Warehouse Management Systems. It ensures forklift operators perform put-away tasks en route to their next pick assignment, saving costs by avoiding empty trips due to fuel expenses. An efficient strategy for optimized warehouse operations.
- Optimize Uptime: For smooth operations, plan maintenance for conveyors, palletizers, and more. Inspect, record, and fix small issues promptly. For automated distribution centers: schedule regular maintenance; focus on belt tracking, monitor motor temps, and lubricate as needed; and keep spare parts like motors, belts, and bearings in stock. Invest in a solid maintenance plan. It keeps orders flowing and minimizes costly equipment replacements.
- Beat Downtime: Safeguard your distribution center from costly power spikes. Invest in surge protectors. Don't underestimate surge protection's minimal cost; it shields equipment and preserves control programming. A damaged power supply can halt operations, leading to hefty overtime and delayed transportation expenses. Prioritize power security!
By following these 10 power-packed strategies, you'll ship more perfect orders, thrill your customers, boost sales, and answer the big question: "What's my commitment to my customers?"