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Industry Classification: Retail

Technology: Pick Module, Conveyors, Sortation, WCS

Camping World

Retail/Consumer Goods

ASSESSMENT
Camping World built a new facility to provide the level of service required for continued growth with a goal to take on some of the volume from their other distribution operations and to handle forecasted organic and acquisition growth states. Additionally, a parallel goal was to automate the picking, case routing, packing, sorting and shipping operation to better serve their company stores and their e-commerce customers.

SOLUTION
An in-depth material handling system design study was completed to provide a comprehensive design for a material handling system containing a detailed concept, operational description, budget guidance and an implementation schedule. The material handling system included a 24V motorized driven roller system, dynamic zone picking, carton and tote sortation, 3- level pick module, in line weight verification, corrugated waste handling system and a warehouse control system. The system is designed to accommodate future growth in picking, packing and shipping operations.

RESULT
Camping World was able to fulfill internal store and e-commerce orders across Texas and the Southern United States while taking volume from their other distribution centers in order to provide customer service excellence and timely support.

TriFactor Provided:
  • Detailed Design Engineering
  • Equipment Selection and Procurement
  • Mechanical & Electrical Installation
  • Mechanical & Electrical Engineering
  • Mechanical & Electrical Programming
  • Controls & WCS Integration
  • Operator and Maintenance Training
Products Utilized:
  • Conveyors: Sortation, Accumulating & Spiral
  • Tote Sorter & Put Module
  • In-Line Scale
  • Label Scanning
  • 3-Level Pick Module
  • Carton & Pallet Flow
  • Packing and Shipping Sortation
  • Corrugated Waste Conveyor
  • High Speed Carton/Tote Sorter
  • Protection for Packing & Shipping Conveyor
  • Pallet Racking