CASE STUDIES

ASSESSMENT
An in-depth product velocity analysis was provided as well as a slotting analysis for all SKUs across Eckler’s multiple business units. Additionally, TriFactor analyzed Eckler’s order processing and fulfillment processes and documented a high-level description of operation as well as process flow diagrams.

SOLUTION
As a result of the slotting analysis of all SKUs across all business units, a unit picking solution consisting of bin shelving and pallet racking. Each of these storage solutions was broken down into the zones for each business unit with the appropriate type and quantity of storage slots as defined by the business units’ slotting analysis results. Upon completion of the batch picking process, associates bring the picks to the packstations located near the shipping area and adjacent to the 24VDC motorized driven roller conveyor system. Once the packages are packed and ready for shipment, they are transferred to the conveyor system which scans, tracks, and sorts the packages to the appropriate manifesting divert lane and prepared for consolidation and shipping

RESULT
The project provided Eckler with a consolidated distribution center with well-organized product flow as well as the ability to expand with future growth. The project allowed Eckler to receive operational and financial benefit of the new warehouse immediately.