Optimized Picking
Fast and efficient processing is a must, with TriFactor’s custom design incorporating space-saving, multi-level picking modules that can be expanded, torn down, or re-configured as needed. The mezzanine-style pick modules also feature stairwells and lighting to make it easier for distribution center staff to navigate the layout, select cartons, and place them in totes headed for sorting. A new, state-of-the-art central conveyor system ensures the totes move from Point A to Point B as efficiently as possible. While the previous system moved just 9 totes per minute, the new system moves 20 totes per minute.
Customized Sorting & Packing
In addition to improving the picking area, TriFactor worked with an equipment vendor to create customized sorting equipment designed specifically for cigarette cartons. The new sorting equipment separates cartons of cigarettes, scans barcodes, stamps, sorts, and divides them among three packing stations -- at the impressive rate of about 90 cartons per minute.
Create a Supply Chain That Ensures The Daily Delivery of Fresh Foods
To keep up with the growing demand for fresh, ready-to-eat, and made-to-order foods, Sheetz has begun producing baked goods like cookies, donuts, and bread in-house (the new Sheetz distribution center has a full bakery. TriFactor worked with Sheetz to provide racking and conveyor systems to help design a blend of customized racking and conveyors to reduce labor, increase efficiency, and ensure that baked goods are delivered with an eye to consistent quality and speed.
Ensure Room For Growth
The equipment in the new distribution center — from the mezzanine-style picking modules to the sorting and scanning equipment — is scalable, which means Sheetz can easily expand, shift, or remove equipment as needed.