Shelving systems are usually one of the storage methods commonly associated with order picking systems. Typically, the shelving storage system portion of the order picking system is attributed to the storage of lower velocity SKUs that would not justify taking up space in the higher throughput carton flow rack storage system. In order for you to properly design a shelving storage system, the planning process will be the key to your success. There is a wide variety of different types of industrial shelving available, all of which are designed for the storage of non-palletized loads.
One of the first steps in your shelving system design is to review the results from your slotting analysis. The slotting analysis takes into consideration all SKU physical dimensions and sales velocities and determines the proper storage medium for each item. It will dictate the number of shelves, and the shelf spacing requirements of the shelving units needed for your operation. In addition, it should give you some indications of the weight capacities needed for the shelving units.
Although you may have the basis for a system design, there are other questions that need to be answered, such as: What is your plan for picking orders from these shelving units? Do you intend for an order picker to pick product from the shelves and place it on a conveyor that is in close proximity or are you picking product and placing it in a mobile cart? Does the area available for the shelving system require using all of the cubic space available? Is the best solution high bay shelving that is used in conjunction with an order picker lift truck or do you prefer a multi-level shelving system?
Once you have determined the number and configuration of the shelving units, you then have to decide on the type of shelving that is best suited for the application and determine if it is cost justifiable. For example, do you need to use cabinets because you have product that needs to be secured due to its high value or federal regulations? Does the physical size of some of the product stored dictate using wide span shelving or rack that has a deck? Will the products stored change frequently due to seasonality and require shelves that are easily adjustable?
Needles to say, a lot of thought goes into the process of designing a good storage solution. If you need help with this design process, TriFactor has developed a solution process over the past 20 years which we call, The TriFactor Edge. If you’re looking for an Edge on your competition, call TriFactor today at 1-800-507-4209 to get us started solving your warehouse and distribution center needs.
For additional information on Product Slotting, Distribution Center Planning, Choosing a Conveyor System and other material handling issues go to the Material Handling White Paper section of TriFactor Learning Center. .
For more information about related topics associated with developing a Warehouse Storage System Design we suggest you go to the following pages on our website:
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