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TriFactor White Papers

 

TriFactor shares thoughts on effective ways to reduce costs, increase capacity and improve the accuracy of your distribution facility.

Ways to Improve Material Handling Efficiency

 
Critical Factors when Choosing an Order Picking System

 

Planning a Warehouse or Distribution Center

 

Choosing a Conveyor System

 

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TriFactor Articles

Articles featured in trade publications that highlight our Client Partners projects, TriFactor and information written by TriFactor's staff. 

 

How to Effectively Slot Your Warehouse/DC by TriFactor's Paul Hansen and Kelvin Gibson and featured in The National Provisioner

 

Top Ten Most Costly Conveyor Maintenance Mistakes by TriFactor's Tom Betts and featured in Food Manufacturing

 

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TriFactor Home > Material Handling Systems Case Studies

Material Handling Systems Case Studies

TriFactor Distribution Solutions a material handling systems integrator has provided systems to many different industries.  Our experience and the "TriFactor Edge" solution process have helped these industry leading companies achieve their goals.  If you have a material handling problem and need some help call on TriFactor for the solution to reaching your goals.  The following represents a few of the 100's of successful projects completed by TriFactor.


ABC Fine Wine & Spirits Increases Throughput and Dramatically Reduced Product Breakage

Stewart Switch Sorter

Product Handled: Cases of Wine and Spirits
Locations: Florida 
Technologies Provided: Carton Flow Rack, Pallet Rack, Shelving, Electrical Controls, Zero-Pressure Accumulation Conveyor, Merge and Sortation Equipment, Scanning and Software 
Services Povided: Concept and Final Design Engineering, Project Managment, Installation and Training

 

Read the ABC Fine Wine & Spirits Material Handling Case Study


Beall's Department Stores Consolidation of Distribution Centers Pays Off

Product Handled: General Merchandise and Soft Goods
Locations: Florida
Technologies Provided: Carton Flow Rack, Pallet Rack, Shelving, Electrical Controls, Zero-Pressure Accumulation Conveyor, Mezzanine, Merge and Sortation Equipment, Scanning and Software 
Services Povided: Concept and Final Design Engineering, Project Managment, Installation and Training

 

Read the Beall's Department Stores Material Handling Case Study


Brandsmart Stores' Spiral Conveyor System Raises Throughput so Successfully That They Installed Them In Five Stores.

Brandsmart Stores Spiral Conveyor

Product Handled: Small Appliances and Electronics
Locations: Florida and Georgia
Technologies Provided: Motorized Driven Roller Accumulation Conveyor, Pallet Rack, Shelving, Electrical Controls, 24-VDC Motorized Drive Roller Spiral
Services Povided: Concept and Final Design Engineering, Project Management, Installation and Training

 

Read the Brandsmart Stores Material Handling Systems Case Study


 

Central Pet Increases Productivity Throughput 400%, While Reducing Order Picking Work Force by 80%

Central Pet Conveyor and Pick Module

Product Handled: Pet Supplies
Locations: Florida 
Technologies Provided: Conveyor, Scanning and Sortation Equipment, Order Picking Module, Pallet Rack, Shelving, Electrical Controls, Warehouse Control System
Services Povided: Concept and Final Design Engineering Project Management, Installation and Training

 

Read the Central Pet Material Handling System Case Study


Cousin Corporation Pick to Light System Helps Them Comply With Wal-Mart Standards

Cousin Corporation Pick to Light Order Picking System

Product Handled: Arts and Crafts Supplies
Locations: Florida 
Technologies Provided: Pick To Light Software and Hardware, Motorized Driven Roller Conveyor, Case Erector, Pallet Rack, Order Picking Module, Software and Controls
Services Povided: Needs Analysis, Process and Design Study, Project Management, Installation and Training

 

Read the Cousin Corporation of America Material Handling Case Study


 

D & H Has Improved Order Picking Accuracy With The Use of Carton and Pallet Flow Rack

D & H Distributing

Product Handled: Electronic and Computer Components
Locations: Florida 
Technologies Provided: Pallet Rack, Shelving, Order Picking Module, Stretch Wrappers, Workstations
Services Povided: Process and Design Study, Project Management, Installation and Training

 

Read the D & H Distributing Company Material Handling Case Study


New DC System Saves Energy 45%, Pushes Order Picking Efficiency Up 200% and Receiving Capacity 400% at Exactech, Inc.

Exactech Conveyor System

Product Handled: Surgical Supplies
Locations: Florida 
Technologies Provided: Motorized Driven Roller Conveyor, Accumulating Inclines and Decline Belt Conveyors, Merge and Sortation Equipment, Pallet Rack, Order Picking Module, Mezzanine, Software and Controls
Services Povided: Needs Analysis, Process and Design Study, Project Management, Installation and Training

 

Read Exactech Material Handling System Case Study


Innovative Pallet Racking: More Big Products Move Easier in Small DC Space for Mattress Giant

Mattress Giant Pallet Rack System

Product Handled: Bedding
Locations: Florida 
Technologies Provided: Pallet Rack, Industrial Shelving and Steel Storage Cages
Services Povided: Engineering Facility Layout, Project Management, Installation

 

Read Mattress Giant Corporation Material Handling System Case Study


Natural Life Collections Experiences 30% Increase in Productivity Plus Space for Expansion

Conveyor and Pallet Rack

Product Handled: Giftware Products
Locations: Florida 
Technologies Provided: Pallet Rack, Industrial Shelving Carton Flow, Powered and Gravity Conveyor, Semi-Automatic Case Sealer
Services Povided: Facility Layout, Phased Implementation Plan, Project Management, Tear Down and Re-Install Existing Equipment, Installation

 

Read the Natural Life Collections Material Handling Systems Case Study


Vertical Order Picking System Maximizes Space, Improves Order Accuracy and Reduces Labor Costs for Pet Supermarket

Pet Supermarket multi-Level Order Picking Module

Product Handled: Pet Store Supplies
Locations: Florida
Products Provided: Conveyor, Pallet Rack, Multi-Level Order Picking Module, Controls
Technologies Provided: Needs Analysis, Process and Design Study, Project Management, Installation and Training


 

Read the Pet Supermarket Material Handling System Case Study


Premier Beverage Increased Order Picking Accuracy to 99.9%

Product Handled: Cases of Wine and Spirits
Locations: Florida 
Technologies Provided: Conveyor, Pallet Rack, Multi-Level Order Picking Module, Controls, Sortation System, Merge Control, Scanning and Electrical Controls
Services Povided: Needs Analysis, Process and Design Study, Project Management, Installation and Training

 

Read the Premier Beverage Material Handling System Case Study


More Products Get Out the Door With Fewer Workers at Thies Distributing

William Thies Pallet and Carton Flow Rack

Product Handled: Beer Distributor
Locations: Florida 
Technologies Provided: Chain Driven Liver Roller Pallet Conveyor, Pallet Rack,Push Back Pallet Rack,  Carton and Pallet Flow Picking Module, Controls, Rotary Arm Stretch Wrapper, Load Weight Verification System
Services Povided: Needs Analysis, Process and Design Study, Slotting Analysis, Project Management, Installation and Training

 

Read the Thies Distributing Material Handling System Case Study


 

Old and New Systems Seamlessly Integrated to Power Volvo's Warehouse Efficiency

Volvo DC

Product Handled: Auto Parts
Locations: Florida 
Technologies Provided: Pallet Rack, High-Bay Industrial Shelving with captve aisle guidance 
Services Povided: Needs Analysis, Facility Layout and Planning, Project Management, Installation and Training

 


Read the Volvo Material Handling System Case Study  


Automated System Replaces Manual Operation, Maximizes Use of Space, Increases Productivity and Reduces Operating Costs for Pharmaceutical Company

West Pharmaceutical

Product Handled: Totes
Locations: Florida 
Technologies Provided: Conveyors, Scanning Equipment and Electrical Controls and Software, Mezzanine, Vertical Reciprocating Conveyor 
Services Povided: Needs Analysis, Process Study, Facility Layout and Planning, Project Management, Installation and Training

 

Read the West Pharmaceutical Material Handling System Case Study